| |
This generic tutorial
is comprehensive and shows step-by-step assembly of a typical wooden
futon frame. There may be additional pieces in your frame system
not shown here, but the pictorial illustration will be helpful.
Keep in mind that your arms may look different than the futon arms
shown in this tutorial.
|
Typically, a futon
frame, regardless of size, consists of 6 main pieces: 2 arms,
2 long rails or stretcher bars that connect the arms, a seat
deck, and a back deck. The hardware consists of eight bolts
used to connect the arms to the long rails (there may be different
sizes, and if so, typically the 4 longer ones are used to
connect the front part of the arm to their rail), barrel nuts
which look like bullets used to secure the arm bolts, and
2 bolts and cotter pins to connect the seat deck to the back
deck.
|
|
|
|
|
| |
The only tool you
should ever use to assemble a futon frame is the allen wrench
included with your system. Do Not Use power drills, cordless
drills, etc. They strip out the bolts and often tighten far
too tightly. You will void your warranty if you use any power
tools.
|
Provide a clear area and
open your boxes, removing hardware and all the parts.
Most likely, hardware is found in the arm box of your
system. Begin by attaching the black elbow shaped support
brackets, if you have them, to the arms. Many models do
not have these brackets, so do not be alarmed if they're
not included. If they are not part of your model, most
likely the bolts used to connect the arms with the rails
are slightly beefier anyway, to compensate. If you have
been provided wooden dowels, install those in the larger
center hole in the long rails, tapping them in place gently
by striking the long rail upright on the floor, softly.
These dowels provide even more structural support at the
arm/longrail junctions.
|
|
|
|
| Next, position an arm so
that you can set the long rail against it, onto the black
support bracket if present. Position the barrel nuts (they
look like bullets) in the holes on the inside ends of
the long rails, and pass the appropriate bolts through
the arm into the barrel nuts and loosely secure. The barrel
nuts have slits in the ends...keep these horizontal as
you pass the bolts through. The slits line up parallel
with the bolts. Do this with all eight bolts to both arms
and both rails. Take note that in many systems, there
is a brass plate on the top of the front rail..these plates
will allow the seat deck to rest upon them and reduce
wearing and abrasion on the rails. |
|
|
|
Once all eight bolts
have been loosely secured and arms are attached, you are ready
to install the back deck. At this point, the arms and rails
should be very wobbly. Double check and make sure that the sides
of the arms with the 2 cut-out channels are on the inside of
the assembled frame. |
|
|
| The back deck is one
of two larger pieces that has the black nylon dowels which will
ride in the two channels that are on the inside of the arms. |
|
| Pick up the
back deck (below) and begin to gently guide it into
place between the arms so that the black nylon dowels
fit into the channels, being patient, as this takes
a few moments. Do this in such a way that the back deck
is parallel with the ground, setting it on the back
long rail as you work it into position. |
|
|
Next, tighten all 8 bolts
securely. Do not use power tools. Use the allen wrench
provided in the kit. They should be snugged tightly,
with a moderate amount of torque. Pull up the back deck
so it is in an upright position.
|
|
|
|
| |
|
| You
are now ready to install the last piece, the seat deck.
Look for two holes on one end, in the center, where
you will attach it to the bottom underside of back deck,
where the siderails overextend on the bottom. Set the
seat deck in between these extensions on the floor,
under the back deck. The clevis bolt is a heavy looking
bolt with a head on it, and a hole through one end in
the center of the shaft. Pass this bolt through the
outer siderail of the back deck, lining it up as you
go, jiggling the seat deck to find the hole. Pass it
through the seat deck. Install the washer over the clevis
bolt. Pass the clothespin looking cotter pin through
the hole in the shaft of the bolt...you are done! Pull
the back deck upright into the couch position and go
have a nice cold drink. |
| |
|
|
|
|
| |
|
|
|
|
| |
|
|
|
The images and
copy on this website are private property and protected under
copyright laws. Anyone found using this material in an unauthorized
fashion, including use on other websites, will be punished
to the fullest extent of the law.
|
|
|
|
©2003 The
Green Mountain Group, and Habitat Futons and Furnishings,LLC.
All Rights Reserved. The images and text contained in this
website are protected, and persons found illegally using images
or text will be prosecuted to the fullest extent of the law.
|
|